40t Loading Capacity Self Aligned Welding Rotator with 200mm-400mm Roller Diameter and 60 Ton Driving Capacity

Product Description:

The Self Aligned Welding Rotator is an advanced piece of equipment designed to improve welding efficiency and precision for a variety of industrial applications. This Automated Welding Rotator is engineered to handle heavy loads with ease, boasting a robust loading capacity of up to 40 tons. Its self-aligning feature allows it to automatically adjust to the diameter of the workpiece, ensuring smooth rotation and optimal welding conditions without the need for manual repositioning. This makes it an indispensable tool for welding large cylindrical objects such as tanks, pipes, and pressure vessels.

One of the key technical specifications of this Highly Accurate Rotator is its roller diameter, which typically ranges from 200mm to 400mm. This range allows the rotator to accommodate a wide variety of workpiece sizes, offering flexibility for different welding projects. The rollers are designed to provide stable support and reduce wear and tear on the equipment, contributing to its long service life and consistent performance.

The rotator speed is another critical aspect, with a variable frequency drive (VFD) that enables speed adjustment from 100 to 1000 millimeters per minute. This wide speed range allows operators to precisely control the rotation speed according to the welding requirements, ensuring high-quality welds and minimizing defects. Whether it is a slow, careful weld or a faster process, the Self Aligned Welding Rotator adapts seamlessly to the operator’s needs.

Control methods for this Automated Welding Rotator are versatile, offering manual, semi-automatic, and fully automatic modes. This flexibility allows it to be used in different production environments, from highly controlled automated welding lines to more hands-on manual operations. The option for automatic control enhances productivity by reducing human intervention and increasing repeatability and consistency in welding tasks.

Designed with precision and reliability in mind, this Highly Accurate Rotator ensures that the workpiece remains perfectly aligned during the entire welding process. The self-aligning mechanism corrects any misalignment dynamically, which is crucial for producing uniform weld seams and preventing defects caused by uneven rotation. This feature significantly reduces the need for rework, saving time and material costs.

In addition to its technical capabilities, the Self Aligned Welding Rotator is built with safety and ease of use as priorities. The equipment includes safety features to protect operators and the work environment, while its intuitive controls make it accessible even for users with limited welding automation experience. Maintenance is straightforward, with easily replaceable parts and robust construction that withstands demanding industrial conditions.

Overall, the Self Aligned Welding Rotator represents a significant advancement in welding technology. By combining a high loading capacity of 40 tons, adjustable roller diameters between 200mm and 400mm, and a wide rotator speed range of 100 to 1000 mm/min, this Automated Welding Rotator meets the needs of modern welding operations. Its adaptability through manual, semi-automatic, and automatic control modes further enhances its usability across different manufacturing scenarios.

For industries seeking to improve welding precision, efficiency, and safety, investing in this Highly Accurate Rotator is a smart choice. It not only streamlines the welding process but also ensures high-quality outcomes, making it an essential tool for welding large cylindrical components with consistent, professional results.

Applications:

The KENKE HGZT50 Self Aligned Welding Rotator is a highly adjustable rotator designed specifically for pipe and tank welding applications. As a highly accurate rotator, it ensures precise and stable rotation of cylindrical workpieces, which is essential for achieving uniform weld seams. Certified by CE and ISO9000, this welding rotator guarantees quality and reliability, making it an excellent choice for industrial welding operations.

This welding rotator is ideal for various application occasions such as manufacturing plants, shipyards, oil and gas industries, and pressure vessel fabrication workshops. Its highly adjustable rotator features allow operators to easily adapt the equipment to different pipe diameters and tank sizes, enhancing efficiency and reducing setup time. The speed range of 100-1000mm/min and roller speed of 6-60m/h provide versatile control over the welding process, accommodating a wide range of welding requirements.

In scenarios where precise alignment and smooth rotation are critical, the KENKE HGZT50 excels by maintaining stable support and self-alignment of the workpiece. This capability minimizes welding defects and improves the overall quality of the finished product. The driver system by Shneider ensures reliable operation and long-term durability, which is important for continuous production environments.

With a minimum order quantity of just 1 set, the KENKE HGZT50 welding rotator is accessible for small to large scale projects. The packaging approach includes the main frame delivered naked and spare parts packed securely in cases, ensuring easy transportation and handling. Customers can expect delivery within 30 working days, backed by a supply ability of 30 sets per month. Payment terms are flexible, requiring 30% TT in advance and 70% TT before shipment.

Overall, the KENKE HGZT50 Self Aligned Welding Rotator is an indispensable tool for industries requiring a highly adjustable rotator with high accuracy and dependable performance. Its advanced features and robust construction make it a smart investment for improving welding precision and productivity in pipe and tank fabrication tasks.

Customization:

KENKE offers the Self Aligned Welding Rotator model HGZT50, a highly adjustable rotator designed for precise pipe and tank welding applications. Certified with CE and ISO9000, this highly accurate rotator ensures top performance and reliability.

With a loading capacity of 40 tons and a roller speed range of 6-60m/h, the HGZT50 is suitable for various welding tasks. Customers can choose between manual, semi-automatic, and automatic control methods, making it a highly adjustable rotator tailored to different operational needs.

We maintain a supply ability of 30 sets per month, with a minimum order quantity of 1 set. Pricing is available upon request, ensuring competitive offers for each client.

Packaging includes the main frame naked and spare parts packed securely in a case to guarantee safe delivery within 30 working days. Payment terms are 30% TT in advance and 70% TT before shipment.

The product comes in Blue RAL5012 color by default, or can be customized according to customer preferences to meet specific requirements.

Packing and Shipping:

Our Self Aligned Welding Rotator is carefully packaged to ensure maximum protection during transit. Each unit is securely wrapped with high-quality cushioning materials and placed inside a sturdy wooden crate to prevent any damage from shocks or vibrations. The packaging is designed to keep the product safe from moisture, dust, and other environmental factors.

For shipping, we offer flexible options including sea freight, air freight, and land transportation to accommodate your delivery needs. Each shipment is accompanied by detailed documentation, including packing lists and handling instructions, to facilitate smooth customs clearance and safe delivery. We also provide tracking services so you can monitor your order in real time until it arrives at your specified location.